Services

Projects we undertake:

1. Greenfield Projects: New Plant Establishment.

2. Brownfield Projects: Expansion or Modification of Existing plant.

3. Debottlenecking: Process Enhancement solutions, Proper Utility Distribution.

4. Specific System Designing: Distillation, Scrubber, etc.

5. As-Built Documentation: As-built Plant Layout & P&ID’s.

6. Project Cost Estimation: Proposed Cost Estimates.

7. Piping Stress Analysis: For high pressure Pipelines, steam, gas, hot oil etc.

8. Mechanical Equipment Design using PV Elite: For pressure vessels and tank above 100KL.

Services We Provide:

A. Masterplan of Project: Project Planning

B. Project Bar chart & Schedule

C. Project Cost Estimation

D. Basic Engineering:

1. Process Scale up from Pilot Plant to Commercial Plant.

2. Mass Balance Calculations

3. Process Equipment sizing and Selection.

4. Block Diagrams,

5. Process Flow Diagrams

6. Heat Balance Calculations

7. Utility Equipment Sizing and Selection

8. PDS (Process Datasheets) and Specifications for Process and Utility Equipment.

9. Equipment Layout with Loading Details for civil design.

10. Equipment List

11. Electrical Load list

E. Detailed Engineering:

E1. Process and Mechanical

1. Detailed Equipment Layouts with cut-outs and supports for equipment.

2. Technical Datasheets and Specification for Floating enquiries.

3. Detailed Mechanical datasheets of fabricated equipment (Reactors, Tanks, Vessels, Heat Exchangers, Columns) as per Standards (ASME, TEMA, API, IS).

4. Distillation Column design in Aspen Hysis.

5. P&ID’s control interlocks.

6. ULD’s (Utility Distribution diagrams).

7. Equipment Nozzle Orientation to Suit Piping.

8. Fabrication detailed drawing Preparation

9. Vendors offer’s Technical Bid Evaluation.

10. Vendor’s GA / Fabrication Drawings Review and Approval.

E2. Piping

1. Line list and line wise MTO.

2. BOM / MTO for Pipes, fittings, Valves and Accessories.

3. Pipe, fittings, valves & accessories Enquiry Specifications.

4. Local Instrument BOM and Specification.

5. Piping GA Plans and Elevations.

6. Piping Isometrics.

7. IBR Steam line Stress analysis (Using Caesar II Software) with details piping isometric, Supports and BOQ.

8. Piping Support details.

9. Insulation BOM & Specifications (As per IS14164).

10. Preparing Tender Documents for Mechanical equipment Erection, Piping and Insulation Work.

E3. HVAC

Preparing Room Datasheet.
Preparing HVAC Zoning Layout.
Preparing Pressure Zoning Layout.
HVAC BTU Estimation Sheet (Heat and cooling Load).
HVAC Ducting Layout.
HVAC Grill and Riser layout.
HVAC units location lyout.
HVAC Ducting BOQ.
HVAC Window Schedule.
HVAC Door Schedule.
HVAC Work BOQ Tender.

E4. Insulation

Preparing standard Insulation Selection Chart.
Preparing Insulation Line List.
Preparing insulation equipment List.
Preparing Insulation BOM.
Preparing Insulation work BOQ tender.

E5. Fire Hydrant System

Preparing Hydrant Location Layout.
Calculating size of water reservior requirement and Pump capacity required.
Pump House Layout.
Preparing Fire Sprays, Foam, and Fire alarm Systems.
Preparing Public Address Systems.
Piping Hydraulic Calculations.
Preparing Piping Layout for Hydrants, Sprinklers etc.
Preparing Fire extinguishers layout.
Preparing Technical specifications.
Preparing Tender BOQ for fire hydrant Systems.

E6. Painting

Preparing List of equipment, pipelines and structure to be painted.
Preparing colour and band code chart for equipment and pipelines.
Preparing Tender BOQ for Painting work.

E7. Electrical

HT Panel design – GA, SLD, BOQ

LT Panel design – GA, SLD, BOQ

Calculations –

1. Short Circuit Levels

2. Transformer sizing

3. DG Set sizing

4. Cable Voltage Drops and Derating

5. Lux Levels

6. Earthing Design

7. Lightening Protection Risk Assessment

Layouts –

1. Master SLD

2. Plant and Area Lighting

3. System / Equipment Earthing

4. Cable Tray Routing

5. Lightning Protection System

6. Cable sellar / Panel Room

7. Earth Pits markup

8. As Built Electrical Layouts

Documents –

1. Design Basis Report

2. Contractor’s Terms and Conditions.

3. HT Tender BOQ

4. LT Tender BOQ

5. Cable Schedules

6. Technical Specifications and Data Sheets for DG Sets, Transformers, Panels and other Electrical Equipment etc.

We also offer following services -

1. Electrical Cost Estimation

2. Building Management System

3. Electrical Safety Audits

4. Hazardous Area Classification

5. Relay Coordination

6. Step & Touch Potential Study

7. Lightning Protection Audits

8. Static Charge Protection Audits

9. Earthing System Audits

10.Electric Arc Flash Study and Audits

E8. Instrumentation

Automation Consulting-

Automation concept

Development

Detail Engineering

In-tools (SPI) development

DCS/ PLC documentation

Control Philosophy

Plant validation

Technical bid evolution

Vendor drawing approval

Automation System Documentation

1. DCS/ PLC Documentation

2. Preparation of I/O list

3. Preparation of control loop details

4. Preparation of sequence of operation

5. Startup/ Shutdown sequence

6. Preparation of Interlock/ cause & effect

7. Preparation of alarm list

8. Preparation of loop drawings

9. Preparation of sequence of operation

10.Preparation of graphic sketches

11.Participation in FAT

12.Participation during SAT

13.PLC/ DCS vendor document review

Instrumentation Detail Engineering Services

1. Selection of Instrument based on process data

2. Preparation of Instrument Index

3. Preparation Instrument data sheets

4. Preparation of Instrument Hardware specifications

5. Preparation of Cable Schedule

6. Preparation of JB Schedule

7. Preparation of Hook-up

8. Preparation of Layout plan

9. Instrument location plan

10.Cable Tray layout

11.Preparation of Instrument BOQ

F. Procurement Services:

1. Vendor selection

2. Floating Enquiries

3. Technical Bid evaluation

4. Preparation of User Requirement Sheet for Equipment.

5. Preparing IQ (Installation Qualification), OQ (Operation Qualification) and PQ

(Performance Qualification) Documents.

4. Vendor’s Drawing review

5. Contractor's Bill Review

G. Other Services

1. Drafting and CAD drawings

2. As built drawings Layout & P&ID’s

3. Inspection of Equipment.

H. Specific System Design

1. Scrubber System (Fume Extraction, HCl, HBr etc)

2. Distillation Column (Solvent Recovery)

3. Storage & Distribution (Tank farm & Warehouse)

4. Utility Sizing & Distribution

I. Engineering Services for Existing Plants

1. Expansion or Modification in Existing Plant,

2. Electrical and Safety Audits,

3. Preparing As-Built Drawings and Documents of your existing Plant,

4. Process and Utility Enhancement,

5. Debottlenecking,

6. Fume Extraction and Process Scrubber System Design,

7. Distillation and Solvent Recovery Column Design,

8. Utility Distribution and Network Analysis,

9. Tank farm and Warehouse - Material Storage and Handling, Etc.

J. Audits

Electrical Audits-

1. Electrical Safety Audits.

2. Electrical Energy Audits.

3. Thermography.

4. Static Charge Protection Audits.

5. Lighting Protection Audits.

6. Electric ARC Flash Study.

7. Relay Testing and Coordination.

8. Preventive Maintenance Audit

Fire Hydrant Systems-

1. Fire hydrant systems review and testing

2. Sprinkler, Fire Alarm System Testing and Audits.

3. Fire Escape plan and Training for Safety Officers.

GMP Audits-

1. Third Party Audits

2. Qualification and Validations

3. GxP Compliance

4. Training and Human Performance Program

5. Process, Analytical, and Cleaning validation.

6. Data Mapping and Computer System Validation.

K. Third Party Inspection

Preparing Quality assurance plan.
Reviewing vendor's Shop and selection of vendors.
Inspection of equipment and Vendors shop